Free DIY Sawhorse Plans for Beginners

Every workshop starts with a surface to work on. Before you dive into complex furniture builds, you need the right support. That is why we are offering our Foldable Sawhorse Plan completely FREE. This project is designed to be fast, sturdy, and beginner-friendly, giving you a reliable pair of supports that fold flat for easy storage.

What's Included?

• Free digital woodworking plan (24 pages)
• Step-by-step instructions
• Material list
• Shopping list
• Cut list
• Measurements and dimensions
• Printable PDF format

Get The First-Time Shop Builder Bundle (6 Plans Included)

The First-Time Shop Builder Bundle is a complete collection of beginner-friendly woodworking plans designed to help you create a clean, organized, and functional workspace from scratch.

Get the bundle instead

Building your own sawhorse is one of the most rewarding DIY projects you can tackle. Not only will you save money compared to buying one, but you'll also have a tool that's customized to your exact needs. A foldable sawhorse is especially practical because it stores easily in a garage or workshop when you're not using it.

The Build Process
Our sawhorse design relies on a folding shelf mechanism that locks the legs rigidly at a 15-degree splay, ensuring they bear weight directly wood-on-wood rather than putting stress on your hinges.

• Cut the Legs: Cut four 2x4s to 29-3/4 inches with 15-degree miter cuts at both ends to create a stable base.
• Prepare the Runner: Attach the legs to your runner using non-mortise door hinges.
• Add Cross Supports: Install supports 3-1/8 inches from the bottom of the legs to keep the structure square.
• Install the Top Plate: Attach a 2x6 top plate, centered with a 1/2-inch overhang.
• The Folding Shelf: The shelf acts as your locking mechanism. Position the shelf lock strip exactly 13-3/8 inches from the edge to ensure the legs sit at that perfect 15-degree angle when open.

Important Shop Tips
1. Protect yourself: Always wear safety glasses and hearing protection.
2. Cut on the waste side: Your blade removes 1/8 inch of wood with every pass.
3. Glue is optional: Screws do the heavy lifting here, but wood glue adds stiffness to the joints.
4. Use a spacer: If a step asks you to hold something at a height, use a scrap piece of wood as a spacer block.

Get Your Free Foldable Sawhorse Plan (Complete Guide) below: